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Table 2.

Experimental results of material removal rate, wear electrode ratio and average surface roughness.

Run no. Material removal rate (gm/min) (higher the better)
 Wear electrode ratio (lower the better)
 Average surface roughness (µm) (lower the better)
1st trial 2nd trial 3rd trial 1st trial 2nd trial 3rd trial 1st trial 2nd trial 3rd trial
1 0.0125 0.0156 0.0163 2.33 4.00 4.5 1.60 1.13 0.97
2 0.0145 0.0151 0.0171 1.20 1.40 3.2 3.23 3.39 3.35
3 0.0111 0.0129 0.012 3.00 2.00 1.4 3.40 1.10 1.10
4 0.0154 0.014 0.0162 2.50 1.40 2.00 5.53 4.51 3.60
5 0.016 0.0134 0.0122 4.000 2.33 3.00 3.40 3.35 3.63
6 0.0236 0.0263 0.0222 2.60 3.75 3.00 4.00 3.95 4.00
7 0.0362 0.035 0.0405 1.30 3.20 2.50 4.47 4.43 4.48
8 0.0216 0.0237 0.0195 3.00 3.80 3.20 3.71 3.46 3.40
9 0.0174 0.0132 0.0196 3.00 1.75 2.50 4.30 4.39 4.43
10 0.008 0.0071 0.0076 3.10 2.50 2.00 6.07 7.76 8.31
11 0.0028 0.0026 0.0032 1.28 2.00 3.33 6.18 6.73 5.45
12 0.0068 0.0056 0.0071 1.88 2.50 2.57 4.34 3.78 4.03
13 0.0123 0.0126 0.0113 2.50 1.30 1.33 3.18 3.21 3.22
14 0.0046 0.0037 0.0042 1.10 0.94 1.30 6.07 5.95 5.80
15 0.0085 0.0081 0.0098 1.33 1.37 1.55 5.81 5.76 6.90
16 0.0222 0.0224 0.0196 0.83 1.40 1.00 9.60 8.65 7.30
17 0.0041 0.0050 0.0043 0.68 1.31 1.20 5.02 4.81 4.86
18 0.018 0.0131 0.012 1.50 1.60 1.16 8.66 9.57 9.46
19 0.0072 0.0062 0.0086 1.14 0.87 1.50 7.05 5.38 6.74
20 0.003 0.0031 0.0031 1.22 1.22 1.22 5.38 3.98 4.40
21 0.0046 0.0041 0.005 1.40 1.44 2.66 2.81 2.88 1.58
22 0.0108 0.0095 0.0123 0.81 1.00 1.30 5.10 4.89 5.16
23 0.0043 0.005 0.004 1.20 1.75 0.83 9.00 9.68 9.68
24 0.0068 0.0077 0.0074 0.91 1.20 1.08 4.59 5.62 5.47
25 0.024 0.0177 0.0311 0.85 0.84 1.40 6.54 6.54 6.65
26 0.0392 0.0366 0.0342 1.40 1.10 1.19 5.18 5.57 5.75
27 0.0127 0.0085 0.0111 0.87 0.85 1.40 8.50 8.45 8.40

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