Open Access

Table 5

Comparison of simulation and experimental cutting force results of Ti-6Al-4V alloy.

Test conditions Numerical directional/plane forces Resultant forces Deviation

Fx Fy Fz Fr (simulation) Fr (experimental)
Cutting speed (45 m/min)
Depth of cut (2.0 mm)
Feed rate (0.2 mm/ref)
246.83 1196.25 219.32 1240.99 1081.99 +15%
Cutting speed (60 m/min)
Depth of cut (2.0 mm)
Feed rate (0.2 mm/ref)
739.50 1250.22 268.32 1477.12 1483.52 −0.5%
Cutting speed (120 m/min)
Depth of cut (0.25 mm)
Feed rate (0.15 mm/ref)
5.72 101.00 23.08 103.76 86.4 +20%

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