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Table 4

Assumptions considered in DEFORM 3D analysis.

S. No Assumptions Values
1 Shear friction factor 0.6
2 element type Tetrahedral
3 Mesh type Fine
4 No of nodes 10
5 Relative mesh for tool/insert 45000
6 Relative Mesh for work 40000
7 Work piece type Plastic & Isotropic
8 Tool Materia Carbide Insert
9 Environment Temperature 20 °C
10 Convection Coefficient 0.02
11 Heat transfer coefficient 45
12 Number of Simulation steps 750
13 Step increment to save 25
14 Arc angle to cut 20

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