Open Access
Review
Table 2
Summary of literature review of nanofluid MQL and optimization.
Reference Paper | Nano fluid | Nano particle size | Process | Material used | Findings |
---|---|---|---|---|---|
Mao et al. [47] | Al2O3 nanoparticles mixed in deionized water | 60 nm | Surface grinding | AISI 52100 steel | Reduction of specific tangential grinding force (1.90 N/mm), coefficient of friction (0.3), surface roughness (0.2 μm) and grinding temperature (350 °C) obtained using 0.75 wt% concentration of nanofluid. |
Setti et al. [1] | Al2O3 and CuO mixed in water | 40 nm | Surface grinding | Ti-6Al-4V | Water based Al2O3 nanofluid improves grindability of material by reducing tangential grinding forces, coefficient of friction, grinding zone temperature. |
Nam et al. [63] | Nanodiamond particles in paraffin and vegetable oils (concentration: 2, 4% vol.) | 30 nm | Micro-drilling | Aluminum | The optimized process parameters obtained by genetic algorithm gives minimum drilling torques and thrust forces and maximized material removal rate (MRR). |
Gupta et al. [17] | Aluminium oxide (Al2O3), molybdenum disulfide (MoS2) and graphite mixed in vegetable oil (concentration: 3 wt.%) | 40 nm | Turning | Titanium alloy | Optimized conditions such as cutting speed (215 m/min), feed rate (0.10 mm/rev), approach angle (83°) and graphite based nanofluid reduces the cutting forces, tool wear, surface roughness and cutting temperature. Particle Swarm Optimization (PSO) and Bacterial Foraging Optimization (BFO) found better technique of optimization. |
Wang et al. [49] | MoS2,SiO2, Nanodiamond, CNT, Al2O3,and ZrO2 nanoparticles mixed in palm oil (6% mass fraction) | CNT (average length 10–30 μm) & other nanofluid (50 nm) | Grinding | Nickel alloy GH4169 | The reduction of sliding friction coefficient (0.348), specific sliding grinding energy (82.13 J/mm3), and surface roughness (0.302 μm) obtained using Al2O3 nanofluid. |
Patil and Patil [64] | Water based Al2O3 and CuOnanofluids | 100 nm | Surface grinding | En8 flat plate | The best optimized process parameters such as CuO nanofluid (2% concentration), depth of cut (5 μm), coolant flow rate (5 ml/min), feed rate (2000 mm/min), and wheel speed (35 m/s) obtained by multi-objective grey relational analysis. It gives better G ratio and surface finish. |
Wang et al. [50] | Al2O3 mixed in palm oil | 50 nm | CNC surface grinder | Ni-based alloy GH4169 | The better tribological performance such as force ratio (0.28), specific energy (65 J/mm3), G-ratio (30), and surface roughness (0.301 μm) reported using nanofluid of 1.5 vol.% concentration. |
Paul et al. [51] | MWCNT and Alumina in de-ionized water | 40 nm | Surface grinding | Ti-6Al-4V plates | 1 wt% MWCNT nanofluid gives the lowest grinding forces (1.04 N/mm), specific energy (62.4 J/mm3) and surface roughness (0.62 μm) using optimized process parameters. |
Setti et al. [53] | Al2O3 nanoparticle mixed in water (0.1 vol.%) | 40 nm | Surface grinding | Ti-6Al-4V | Al2O3 nanofluid reduces coefficient of friction, surface roughness whereas wheel life improved. |
Chakule et al. [65] | Al2O3 nanoparticle mixed in distilled water | 30–50 nm | Horizontal surface grinding machine | EN31 soft and hard type | Better surface finish is obtained for hardened material. Optimized values of Jaya algorithm gives reduction of surface roughness (0.138 μm) value for soft steel. |
Seyedzavvar et al. [54] | Graphite nanoparticles mixed in distilled water plus 20 vol.% canola oil | 32 nm | Surface grinding | AISI 1045 steel | Graphite nanofluidof 0.35 vol.% concentration under MQL gives lower specific tangential force, force ratio and surface roughness. |
Sirina and Kıvak [66] | hBN, graphite, MoS2 mixed in vegetable oil (concentration: 0.25, 0.50, 0.75 and 1.0 vol.%) | 80 nm | Milling | Inconel X-750 superalloy | Optimized value of hBN nanofluid gives superior performance in-terms of surface roughness, cutting force and tool wear using 0.50 vol.% nanofluid concentrations. |
Sharmin et al. [67] | CNT-water based nanofluids (concentration: 0.2, 0.3, 0.4 and 0.5%) | Single walled, size less than 30 nm | Milling | 42CrMo4 hardened steel | Stable nanofluid concentration of 0.3 vol.% gives reduction in temperature by 29%, surface roughness by 34%, cutting forces by 33% and reduction in tool wear by 39%. |
Seyedzavvar et al. [68] | CuO added in vegetable oil | 20 nm | Surface grinding | AISI 1045 steel | 1% mass fraction of CuO nanoparticles in base fluid reduces wear rate by 71.2%, tangential grinding force by 20%, and surface roughness by 30% compared to lubricant without nanoadditive. |
Ibrahim et al. [69] | Graphene nanoplatelets mixed in palm oil (0.1 wt.% to 0.4 wt.%) | Diameter (5–10 μm),Thickness (3–10 nm) | Grinding | Ti-6Al-4V alloy | GNPs (0.1 wt. %) decreased the cutting forces and save the energy by 91.78% compared to dry cutting. The surface quality improved using nanofluid. |
Manoj Kumar and Ghosh [59] | MWCNT mixed in de-ionized water | – | Surface grinding | Hardened AISI 52100 steel | Reduction of specific energy, force ratio, and temperature is obtained. The maximum enhancement of thermal conductivity is obtained using 1 wt.% nanofluid concentration. |
Prashantha Kumar et al. [70] | Al2O3, CuO mixed in emulsified base fluid (concentrations: 0.3, 0.5 and 0.7 vol.%) | 30–50 nm | Turning | Duplex stainless steel (DSS-2205) | Better result of surface roughness and cutting force by Al2O3 nanofluid (0.7%) is obtained using optimized process parameters based on Desirability Function Analysis. |
Tiwari et al. [71] | Al2O3, CuO, TiO2 mixed in water (concentration: 0, 1,2,3,4,5 and 6%) | Average diameter 50-75 nm | Grinding Milling Drilling Turning | Analysis through MATLAB | Input parameters such as thermal conductivity, specific heat, viscosity and density whereas responses like surface roughness, tool wear, machining temperature were considered. Better result obtained by Al2O3nanofluid using 5-6 vol.% concentration. |
Yiicel et al. [72] | MoS2 mixed in mineral oil (0.6% vol. conc.) | 80 nm | Turning | AA 2024 T3 aluminum alloy | Improvement of surface roughness and surface topography is obtained. Built-up edge formation is also significantly reduced. |
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